Kingspan TrolleyMaster 100L 12V Mobile Diesel Storage and Dispensing tank

The Kingspan TrolleyMaster 100 L is a compact and mobile diesel fuel storage and dispensing system designed for refuelling machinery, equipment and vehicles in locations where stationary fuel dispensing infrastructure is not available.

The tank is suitable for use on construction sites, in agriculture, forestry, grounds maintenance, road maintenance, service centres, repair workshops, equipment rental companies and other professional working environments. It allows up to 100 litres of diesel fuel to be delivered directly to the machinery requiring refuelling, reducing the need to transport the machinery to a filling station.

The tank can be used for refuelling excavators, loaders, tractors, generators, compressors, forklifts, construction machinery, agricultural and forestry equipment, grounds maintenance machinery, boats and other diesel-powered equipment.

The Kingspan TrolleyMaster 100 L is intended for the storage and dispensing of diesel fuel and HVO fuel. The tank must not be used for petrol, AdBlue®, water, food-grade liquids or other substances for which the tank and its dispensing equipment have not been designed.

Durable and Compact Construction

The tank body is manufactured from durable polyethylene, which does not corrode and is suitable for regular professional use. The material provides resistance to weather conditions while maintaining a relatively low empty weight.

The upright construction reduces the amount of space occupied by the tank inside a vehicle, warehouse or working area. The tank is approximately 380 mm long, 440 mm wide and 1,130 mm high.

An ergonomically profiled transport handle and non-slip gripping areas are integrated into the upper section of the tank, providing a more secure grip when pulling, lifting and positioning the tank.

Mobility with Solid Rubber Wheels

The Kingspan TrolleyMaster 100 L is equipped with two solid rubber wheels approximately 250 mm in diameter. These allow the tank to be moved in a similar manner to a hand trolley.

The solid rubber wheels are suitable for movement across asphalt, concrete, paving stones, gravel, compacted soil and other surfaces commonly found in professional working environments. They do not require tyre pressure maintenance and are not vulnerable to the punctures associated with pneumatic tyres.

A tank filled with fuel is considerably heavier than an empty tank. Before moving it, the condition and gradient of the surface, possible obstacles and the operator’s ability to control the tank safely must be assessed.

12 V Electric Diesel Fuel Pump

The tank is equipped with a 12 V electric diesel fuel pump, providing fast and convenient fuel dispensing directly at the worksite.

The pump is powered by an external 12 V battery. The standard equipment includes an electrical cable with battery terminal clamps. An integrated battery is not included, so a suitable external 12 V DC power source must be provided before use.

The actual fuel delivery rate may vary depending on battery voltage and charge level, fuel temperature and viscosity, hose position, the condition of the connections and resistance within the receiving system.

Before switching on the pump, ensure that the electrical cable, battery clamps, pump, hose and all connections are in good technical condition.

Automatic Diesel Fuel Dispensing Nozzle

The standard equipment includes an automatic diesel fuel dispensing nozzle with a swivel connection.

The automatic shut-off function helps stop fuel delivery when the fuel level inside the receiving tank reaches the nozzle shut-off point. This helps reduce the risk of overfilling and diesel fuel spillage.

The swivel connection reduces hose twisting and makes it easier to position the nozzle during refuelling.

The automatic nozzle does not remove the operator’s responsibility to supervise the refuelling process continuously. The automatic shut-off function may be affected by the shape of the filler opening, nozzle position, fuel flow, air exchange and fuel splashback against the walls of the receiving tank.

Integrated Nozzle Pocket

A dedicated dispensing nozzle pocket is integrated into the tank body. It protects the nozzle during transport and collects residual fuel dripping from the nozzle after refuelling.

The nozzle pocket can be removed and cleaned. Regular cleaning helps keep the tank and dispensing equipment tidy and reduces the accumulation of fuel residue.

After use, the nozzle must always be placed in its designated pocket. The nozzle must not be left on the ground or unsecured during transport.

Three-Metre Dispensing Hose

The Kingspan TrolleyMaster 100 L is equipped with an approximately 3-metre flexible diesel fuel dispensing hose.

The hose length provides convenient access to the machinery’s fuel tank, even where the mobile tank cannot be positioned directly next to the filler opening.

A dedicated hose storage groove is integrated into the tank body. After use, the hose can be wrapped around the tank, reducing the risk of damage, contamination or entanglement during transport and storage.

The hose must not be used to pull the tank, left on the ground or trapped between the tank and other objects.

K24 Digital Flow Meter

The tank is equipped with a K24 digital flow meter, allowing the quantity of dispensed diesel fuel to be monitored and recorded.

The digital display provides convenient fuel delivery readings during refuelling. The meter is particularly useful for companies that need to monitor fuel consumption, record the amount supplied to individual machines or compare fuel use across different worksites.

Flow meter readings and accuracy depend on correct installation, operating conditions and regular technical inspection. Where the measurements are used for official billing or regulated accounting purposes, the applicable metrological requirements must be checked separately.

Ball Shut-Off Valve and Vented Filler Cap

A 3/4-inch ball shut-off valve is integrated into the fuel dispensing system. It allows the fuel flow to be closed during tank transport, storage or maintenance.

Before moving or transporting the tank, ensure that the ball valve is fully closed and that there are no visible leaks in the system.

The tank is equipped with a fuel filler cap and a two-way ventilation valve. The ventilation system helps equalise the pressure inside the tank during diesel fuel filling and dispensing, reducing the risk of excessive pressure or vacuum formation.

The filler cap must be properly closed during use, storage and transport.

Securing During Transport

The tank body incorporates profiled corners and areas for positioning securing straps. These help position the straps correctly and reduce the risk of slipping during transport.

Inside a vehicle, the tank must be secured in a way that prevents it from sliding, tipping over, lifting or colliding with other objects.

Before transport, the hose must be placed in the designated storage groove, the nozzle must be inserted into its pocket, the electrical cable must be disconnected and secured, and the ball shut-off valve and filler cap must be closed.

The tank user and carrier are responsible for ensuring that the specific transport operation complies with applicable road traffic, dangerous goods transport, fire safety and load-securing requirements.

Standard Equipment

The standard equipment includes a Kingspan TrolleyMaster polyethylene tank with a nominal capacity of 100 L, a 12 V electric diesel fuel pump, an electrical cable with battery terminal clamps, an automatic diesel fuel dispensing nozzle with a swivel connection, a K24 digital flow meter, an approximately 3 m flexible dispensing hose, an integrated nozzle pocket, a hose storage groove, a 3/4-inch ball shut-off valve, a fuel filler cap with a two-way ventilation valve, an ergonomically profiled transport handle, non-slip gripping areas, profiled securing points for transport straps and two solid rubber wheels approximately 250 mm in diameter.

Use and Safety

Before using the tank, carefully read the operating instructions and comply with all applicable requirements relating to diesel fuel storage, transport, fire safety, occupational safety and environmental protection.

Place the tank on a stable and, where possible, level surface. Before each use, inspect the tank body, pump, dispensing hose, nozzle, flow meter, electrical cable, battery clamps, filler cap, ventilation valve, ball shut-off valve and all connections.

A damaged or leaking tank or dispensing system must not be used.

The engine of the machinery being refuelled must be switched off. Open flames, sparks, hot surfaces and other ignition sources must not be present in the working area. Smoking is prohibited during fuel dispensing.

The electrical cable must be connected to a suitable external 12 V battery in the sequence specified in the operating instructions. Insert the automatic nozzle into the fuel tank of the machinery, then switch on the pump and begin dispensing.

The refuelling process must be supervised at all times. When refuelling is complete, close the nozzle, switch off the pump, disconnect the electrical cable and close the ball shut-off valve.

After use, place the nozzle in its pocket and carefully store the hose in the designated groove around the tank body.

Any spilled diesel fuel must be collected immediately using a suitable absorbent material. The tank must not be overfilled, pulled by the hose or electrical cable, used with damaged connections or left operating unattended.

Technical Parameters

The Kingspan TrolleyMaster 100 L is a mobile diesel fuel storage and dispensing tank with a nominal capacity of 100 L. The tank is approximately 380 mm long, 440 mm wide and 1,130 mm high. It is equipped with a 12 V electric pump designed for connection to an external battery, an automatic diesel fuel dispensing nozzle with a swivel connection, a K24 digital flow meter, an approximately 3 m flexible dispensing hose, a 3/4-inch ball shut-off valve, a two-way ventilation valve and two solid rubber wheels approximately 250 mm in diameter.