Kingspan TrolleyMaster 60 L Mobile Diesel Storage and Dispensing Tank, 12 V

The Kingspan TrolleyMaster 60 L is a compact and mobile diesel fuel storage, transport and dispensing system designed for refuelling machinery, equipment and vehicles in locations where stationary fuel dispensing infrastructure is not available.

It is suitable for construction sites, agriculture, forestry, grounds maintenance, service centres, repair workshops, roadside assistance, generator servicing and other professional environments where diesel fuel needs to be delivered directly to machinery. Suitable for HVO and diesel, although the identification markings and operating instructions supplied with the specific tank must always be checked before using any alternative fuel.

The tank has a nominal capacity of 60 litres. Its compact construction is suitable for applications where a larger mobile fuel tank is unnecessary or inconvenient to handle. The tank can be used to deliver diesel fuel to excavators, loaders, tractors, lawn maintenance equipment, generators, compressors, construction machinery, forestry equipment, boats and other diesel-powered equipment. Kingspan identifies agriculture, construction, forestry, landscape maintenance, roadside assistance, generators, forklifts, marine applications and equipment hire among the typical uses of the TrolleyMaster system.

Durable and corrosion-resistant construction

The TrolleyMaster tank body is manufactured from durable plastic suitable for regular professional use. Its polyethylene construction does not corrode, is resistant to weather exposure and provides a relatively low empty weight. Corrosion-free and weather-resistant mobile fuel solution.

The tank has a compact upright shape designed to reduce the amount of space required in a vehicle or working area. A profiled transport handle and non-slip gripping areas are integrated into the upper section of the tank to provide a more secure grip when pulling, lifting or positioning it.

Two solid rubber wheels approximately 250 mm in diameter are fitted to the lower section. They are suitable for movement across asphalt, paving, gravel, compacted soil and other surfaces commonly encountered in professional working environments. Solid wheels do not require tyre pressure maintenance and cannot be punctured in the same way as pneumatic tyres.

PIUSI BP3000 12 V electric pump

The Kingspan TrolleyMaster 60 L configuration offered by CC-Market is equipped with a PIUSI BP3000 12 V electric diesel pump with a stated maximum delivery rate of up to 40 litres per minute. The pump is powered from an external 12 V battery using the included power cable and battery terminal clamps. An integrated battery is not included, so the user must provide a suitable external 12 V DC power source.

The actual fuel delivery rate may be lower than the stated maximum. It may be affected by battery voltage and charge level, fuel temperature and viscosity, hose position, connection resistance, the design of the receiving tank and other operating conditions.

PIUSI A60 automatic dispensing nozzle

The tank is equipped with a PIUSI A60 automatic diesel dispensing nozzle. Its automatic shut-off function helps stop fuel delivery when the fuel level inside the receiving tank reaches the nozzle shut-off point, thereby helping to reduce the risk of overfilling and fuel spillage. The nozzle incorporates a swivel connection, which helps reduce hose twisting and makes positioning easier during refuelling.

The operator must supervise the refuelling process at all times, even when an automatic nozzle is used. Automatic shut-off operation may be affected by the shape of the filler opening, nozzle position, tank ventilation, fuel flow and fuel splashback against the walls of the receiving tank. The dispensing nozzle must never be left operating unattended.

Three-metre dispensing hose

The TrolleyMaster is equipped with an approximately 3-metre flexible fuel dispensing hose. The hose provides convenient access to the fuel tank of the machinery being refuelled, even when the mobile tank cannot be placed immediately beside the filler opening.

A dedicated groove is formed around the tank body for wrapping and storing the hose during transport. This helps reduce the risk of the hose becoming damaged, caught on other objects or contaminated.

After use, the hose must be carefully wrapped around the designated groove and the nozzle must be returned to its storage pocket. The hose must not be left on the ground or trapped between the tank and other objects.

Shut-off valve and vented fuel cap

The fuel dispensing system incorporates a 3/4-inch ball shut-off valve. It allows the fuel flow to be closed during transport, storage or maintenance and helps reduce the risk of leakage. Before transport, ensure that the valve is fully closed and that there are no visible leaks from the system.

The tank has a fuel filler cap with a two-way breather valve. This helps equalise pressure inside the tank during filling and fuel dispensing, reducing the likelihood of excessive pressure or vacuum developing.

The filler cap must be properly closed during use, storage and transport. Before each use, inspect the filler cap, breather valve, shut-off valve, hose, dispensing nozzle, pump and electrical cable.

Mobility and transport

The profiled handle, non-slip gripping areas and two 250 mm solid rubber wheels allow the tank to be moved in a similar manner to a hand trolley. Empty net weight 18 kg. A tank filled with diesel will be considerably heavier, so the surface, gradient and operator’s ability to control it safely must be assessed before movement.

The tank body incorporates profiled areas for positioning transport straps. During transport, the tank must remain in the position specified by the manufacturer and must be secured against sliding, tipping, lifting or colliding with other objects. The hose must be wrapped around the designated groove, the nozzle must be stored in its pocket, the power cable must be disconnected and secured, and the ball valve and filler cap must be closed.

Kingspan describes the TrolleyMaster as a compact mobile solution for taking fuel directly to machinery. Responsibility for compliance with applicable ADR, road transport, fire safety and load-securing requirements remains with the carrier and user. Before transport, check the markings on the tank, the documentation supplied with the specific configuration and the legal requirements applicable in the relevant country.

Intended use

The Kingspan TrolleyMaster 60 L is intended for the storage, transport and dispensing of diesel fuel and, where expressly permitted by the identification markings of the tank and pump, HVO. It must not be used for petrol, AdBlue®, water, food-grade liquids or other substances for which the specific configuration has not been designed. Petrol requires a purpose-designed, electrically conductive and appropriately approved system.

Standard equipment

The standard equipment includes a Kingspan TrolleyMaster polyethylene tank with a nominal capacity of 60 L, a PIUSI BP3000 12 V electric diesel pump with a CC-Market stated maximum delivery rate of up to 40 L/min, a power cable with battery terminal clamps, a PIUSI A60 automatic dispensing nozzle with a swivel connection, an approximately 3 m flexible dispensing hose, an integrated nozzle pocket, a hose storage groove, a 3/4-inch ball shut-off valve, a fuel filler cap with a two-way breather valve, a profiled transport handle, non-slip gripping areas, profiled securing points for transport straps and two solid rubber wheels approximately 250 mm in diameter.

Use and safety

Before use, carefully read the manufacturer’s operating instructions. Place the tank on a stable and, where possible, level surface. Inspect the tank body, pump, hose, automatic nozzle, power cable, battery clamps, filler cap, breather valve and ball valve. A damaged or leaking system must not be used.

The engine of the machinery being refuelled must be switched off. Open flames, sparks, hot surfaces and all other ignition sources must be removed from the working area. Smoking is prohibited near fuel dispensing operations.

Before switching on the pump, ensure that all connections are secure and that the shut-off valve is in the position specified for operation. Connect the power cable to a suitable external 12 V battery in the sequence specified by the manufacturer. Insert the automatic nozzle into the fuel tank of the machinery, then switch on the pump and begin dispensing.

The refuelling process must be supervised continuously. Once refuelling is complete, close the nozzle, switch off the pump, disconnect the cable in the sequence specified by the manufacturer and close the shut-off valve. Return the nozzle to its pocket and wrap the hose around the storage groove.

Any spilled diesel fuel must be collected immediately using a suitable absorbent material. The tank must not be overfilled, pulled by the hose or electrical cable, used with damaged connections or left operating unattended.

Technical parameters

The manufacturer is Kingspan. The product model is TrolleyMaster 60 L. The product is a mobile diesel storage, transport and dispensing tank with a nominal capacity of 60 L. Its approximate dimensions are 380 mm in length, 380 mm in width and 905 mm in height. The stated empty net weight is approximately 18 kg.

The tank is equipped with a PIUSI BP3000 12 V electric pump with a maximum delivery rate up to 40 L/min. The equipment includes a PIUSI A60 automatic dispensing nozzle, an approximately 3 m flexible dispensing hose, a 3/4-inch ball shut-off valve, a two-way breather valve and two solid rubber wheels approximately 250 mm in diameter. 60-month warranty for the tank and a 12-month warranty for the dispensing equipment.